Storage battery.



w. M. JACKSON, nn'c'n J. I. ANDERSON, ADMINISTRATOR.

STORAGE BATTERY.

APPLICATION FILED JULY 8, 100a.

Patented Jan 25, 1910.

' Attorney INVENTOR [TNESSES JACKSON; 112cm. I. M. ANDERSON, ADMINISTRATOR.

STORAGE BATTERY.

APPLIOATION FILED JULY 6, 1908.

Patented Jan. 25, 1910.

2 SHEETS-SHEET 2.

QOO=OO OOQQQ OeOOOOOOO 0000 0000000000000000 0000000000000000 Wooooo 000000 a 1: 00000000000 OOOOOIEEDQ 0000000000000 oooooooooooo oooooooQQ,

@DUUDUE UDUUUUU [NVENTOR m A llorne'y UNITED sTATEs- 'rENT OFFICE.

WALTER MARSH JACKSON, OF STAMFORD, CONNECTICUT, ASSIGNOR OF THREE- FOUKTHS TO WALTON FERGUSON, OF NEW YORK, N. Y.; JOEL M. ANDERSON .BJIJ- MINISTRATOR OF SAID JACKSON, DECEASED.

STORAGE BATTERY.

Specification of Letters Patent.

Patented Jan. 25,- 1910.

To all whom it may concern:

Be it known that I, WALTER M. JACKSON, of Stamford, in the county of Fairfield and State of Connecticut, have invented certain new and useful Improvements in Storage, Batteries; and I do hereby declare the .following to be a full, clear, and exact description of the invention, such as will enable others skilled in the art to whichit appertains to make and use the same.

This invention relates to improvements in storage batteries one object of the invention being to provide an organized positive element which cannot change or deteriorate, and an unorganized fluid negative element which has no particular form and which will not be disturbed by. any process of disintegration by charge, discharge, action, position or idleness of the battery.

A further object is to provide two electrodes for a storage battery which shall be permanent in their conduct-in capacity, in their ability to perform the Functions of a store e battery, and'in their constant reliability-to do the work required.

A further object is to so construct and organize a storage battery that it will'give a maximum electro motive force, and a higher -ampera e per pound of weight than has heretofore een accomplished.

A further object is to provide a storage" battery in which the Weight per horse-power hour will beless than twenty pounds.

With these objects in View, the invention: consists in certain combinations and organi-- zations of elements as hereinafter set forth and pointed out in the claims.

' In the accompanying drawings, Figure 1- is' a transverse, vertical sectional view of a storage battery embodying my invention. Fig. 2 is a View in section of the positiveelectrode frame; Fig. 3 is asectional view of the asbestos mat; Fig. 4 is a sectional view showing the table which supports the 45- positive electrode; Fig. 5 1s a bottom plan view of the table; Fig. 6 is a plan view of the pan or cell with the elements removed; Fig. 7 is a plan view of the positive electrode frame, and Fig. 8 is a plan view of the asbestos mat.

In storage batteries as heretofore constructed, the positive element has been such as to undergo deterioration and disintegration, thus losing conducting capacity and eventually becoming worthless. The process of decay is gradual and the element commences to die soon after it is put into use; as the process of disintegration takes place particles fall off, and coming in contactwith the negativeelectrode, commence a series of short circuiting, involving continuously in creasing electrical leakage and battery inefiiciency. As the material which forms the body or frame of such electrodes is relied u on to conduct the current; it is evidently 66 highly objectionable that such material shall be acted upon by the working of the cell, to be constantly weakened and rendered of less and less conducting capacity. The active material inany battery which uses a lead 70 positive is the per-oxid of lead, and no positive element has ever been discovered which will give anything like the efliciency of a per-oxid of lead electrode. It is not enough that a lead positive shall consist of the peroxid of lead, but it must be a particular kind of per-oxid and what is known as, electrolytic per-oxid. In other words, common commercial per-oxid of lead will not answer,

and the per-oxidmust be made by the' decomposing action of an electric current of proper adaptation, upon either metallic lead, -or upon some suitable salt of such metal. There are various ways of creating the proper per-oxid, but the red oxid of lead converted by electrolysis into the per-oxid: offers the'shortest an least expensive, most. eflicient and most reliable road to success. As'met-allic lead is acted upon by the. electric current to decompose the same into the pen-oxid, it is evident that if the frameor grid which is to hold the red oxid of lead,

1s made of metallic lead, no matter how heavy, strong or substantial its original: com

position, that it is only a question of time when such metallic frame or grid will be Wholly converted intothe per-oxid, and the strength of such frame gone together with its original conductivity. Per-oxid'of'l'ead is a much than metallic lead, soit is evident'that the conductivity provided constantly grows less, while the integrity of the entire positive element is completely upset b disinte ation and progressive weakness.

oorer conductor of electricity he positive ele- I05. ment' of storage batteries when made of lead,

. in the atmos can be anneal lined and handsome smooth castings is necessarily very clumsy and heavy so that its life may be lengthened as much as possible.' To obviate the difficulties mentioned I constructa frame or grid, 1, no heavier than is needed to conduct the current properly in the first place and said frame is composed of metallic alloy which is not acted upon in the battery, and so preserves its strength and conducting ca acity indefinitely. The alloy to be practical, must not be too brittle or too tough, must-be strong, not liable-to fracture, a good conductor and of such consistency that it can be'machined and threads out uponit. It must also be proof against being converted into the peroxid and otherwise safe from any mechanical, electrical or chemical change. As previously statedthe per-oxid of lead is a poor conductor of electricity, while the alloy frame or good con uctor'; therefore, the .alloy frame must offer a very large surface contact for the per-oxid that it'may make up in surface hold what it lacked in conductivity, and so conduct the current in and out-with as uniform facility as the alloy frame. It is evident from this that proportions relatively, surface to weight, are important.

The alloy 0 which my positive electrode frame is composed, consists of desilverized lead, metallic antimony and metallic bismuth, properly fused, mixed and cast as one metal. If the mixture is pro 'erly made the cast result is a genuine a oy, which is neither lead, bismuth or antimony, but a new metal differing in all res sets from any one of the three metals whic compose it. This new metal has various properties, none of which canbe found in any one of the three component parts. It has not the ductility of lead, or the brittleness of antimony, nor the coarse crystalline structure of bismuth. Upon fracture it resembles none of these metals, and has the appearance of fine steel. It is tou h, hard, fine grained, and can be machine like brass, iron or steel. It is not brittle, though sufliciently malleable to resist violent treatment. It does not oxidize ere, and" is not decomposed into any oxi by electrolysis, or in the least acted u on byeither dilute or raw sulfuric acids. t is a e(good conductor of electricity,

and rolled or drawn in dies as well as copper, and has great torsional and tensile strength. It runs well in molds, or in sand, and is capable of producing fine The said alloy comprises the elements stated in substantially the following proportions Desilverized lead 94 pounds. Metallic antimony 5 Metallic bismuth 1 Each of these metals has a different fusmg point, and antimony is readily decomid which holds the per -oxid is aposed by any excess of heat beyond its fus ing point, therefore, a special process is necessary to insure the partlcular results sought. The fusing oint o the new allo itself is 640 degrees while the fusing point of lead ladle.or spoon, and follow, while stirring,

with the bismuth, stirring the entire mixture over the fire for a few moments. Now pour into any suitable mold or impression on sand, and cool naturally.

My improved allo frame, composed of the alloy above described, is cast preferably about twelve inches square and three-eighths of an inch thick having a solid rim 2 all around and divided into one-half inch square perforations 3 throughout, to within about one-fourth of an inch of its edges; the partitions or framework formed by said perforations having walls about one-eighth of an inch thick. At two opposite edges and midway between corners upwardly'projecting posts are located and cast integral with the frames, said posts being preferably cylindrical half an inch in diameter, and one and a quarter inches long and centered one inch in from the edge of the frame. Either one of these posts is made the positive connection of the cell for passing the charging current in or taking the discharg ing current out, and both posts at the to are turned down to three-ei hths of an inc in diameter to a'shoulder ocated one inch above the surface of the frame. Upon the upper end of each post is cut a thread, the purpose of which will be explained farther on. This constitutes the entire positive electrode so far as the metallic alloy-is concerned, except the engaging nuts 6, 6 which go upon the'top of the posts, one of which is a lain nut and the other an engaging nut or the positive wire connection, t made of the alloy. I now provide a base plate or table 7 preferably twelve inches square and three-sixteenths of an. inch thick, made of vulcanized rubber. This table is perforated all over with closely drilled holes 8, each one-eighth of an inch in diameter, a

7 solid center being left one inch square. The

' the f'ormer'method is adopted, the cell is of an inch in diameter, and a leg or post 10 is located at the center of the table. All the legs are of the same length. I now turn down the twelve marginal legs to a shoulder and cut threads upon them, tapping out holes so the legs will screw through the table flush. When all legs are screwed through the table to their shoulders, the distance from the under side of'the table to the bottom of each leg will be uniformly one inch, therefore, all legs will be one and three-sixteenths inches long over all. Upon this table the alloy frame is to rest in the cell case, and perform its function as'the positive element frame of a single battery cell. The proportions above stated may be varied more or less, if desired. The positive electrode frame is now ready to receive the active material in its perforations. I' provide a mat 11 of asbestos paper the same size as that of the frame and preferably about one sixteenth of an inch'thick, and the edges of this mat are coated with silicate of soda as indicated at 12', Fig. 8. The mat 11 is laid upon a flat surface, preferably of slate and the flat face ofthe frame is placed squarely upon it. I- then make a mixture of the red oxid of lead with -chemically pure sulfuric acid and water, in the pro ortion of one fluid ounce of acid to ten uid ounces of distilled water, until the mass is thoroughly mixed and un form, mixin with a glass spoon or stone, pestle. v hen perfectly mixed to the consistency of a thick paste I spread the mass upon the frame with a. steel spatula, working the material into all the open squaresof the frame until'they are uniformly filled solid, with no cavities or blow holes. I then scra e 011' flush and clean and lay the frame asi e upon aseries of edged surfaces to dry for twenty-four hours naturally. Althoughthe positive element is now mechanically organized, it would show no electro-motive force if put in cellular form, as the red'oxid of lead is not an active electrical material; it must be converted into per-oxid of lead. Commercial per-oxidwill not give the result that the red'oxid gives when the latter is converted into the peroxid by electrolysis. In other words we must have electrolytic per-oxid, or our cell will fail. There are two ways of securin the desired result. We may organize eacli cell complete and then by a'charging current convert the red oxid into the per-oxid, or form the cell already organized. When full organized, filled with the electrolytic flui both positive and negativeelectrodes in place; the cellsealed and so'shipped to the purchasing party. It can readily be seen that this would be very objectionable because the cell would have to be maintained in a vertical position during trans citation to prevent the fluid from bemg spi led, also T e vulcanite table 7 is located within the.

an or cell case, and supported above the -Bottom of the latter by means of the legs 910. The positive electrode frame 1 containing the active material 14 is supported by the table 7 with the asbestos mat interposed between them. It will of course be understood that aslight clearance will be provided between the edges of the'frame, table and mat and the walls of the pan or cell case. The cell-case is provided in one wall near its base with a hole for the ac-. commodation of a connecting device comprising a binding post 16 having a plug 17, and a nut 15 screwed on theinner end of said plug. A naked copper wire 18', preferably about three-sixteenths of an inch in diameter and amalgamated with mercury,

'extends around the inner walls of the pan or cell ease between the table and the bottom of the cell case,said wire having one end electrically connected with the plug 17 and constituting the negative conductors of the battery. The negative electrode employed has no particular organized form or shape, but is a uid which will lie flat upon the floor of the cell case, flowing from one side to the other 'or in any direction accordingly as the cell electrlcal negative contact is always full and perfect. The fluid electrode is composed of electrolytic metallic zinc and ordinary commercial mercury in the proportions of one part of zinc to four parts of mercury by weight. A single pound of zinc by electrical oxidation and deoxidation, as illustrated in my battery by the action of. the discharge and charge, can furnish but one horse power electric therefore to realize a full available horse owei' mechanically I must employ more t an a single pound of zinc. The zinc and mercury in the proportions givenare mixed and form a fluid amalgam which is poured into the bottom of the case and \constitutes theactive and permanent negative electrode. The fluid electrolyte in which the electrodes are submerged is a solution of chemically pure sulfuric acid and distilled Water,'in' the proportions of one fluid ounce of acid to five fluid ounces of water.

In the method of formin the ositive elec-. trode Within the cell, the e ectro ytic fluid, is

not a solution of sulfuric acid and water,

but a saturated'solution of pure sulfate. of zinc in distilled .water, and the fluid-negative electrode is not an amalgam of zinc and mercury, but merely mercury without zinc. I proceed as follows Pour into the cell case six pounds of mercury and locate the vulcanite table firmly on the bottom, legs down. Now place the ositive electrode frame with its red oxid 0 lead filling, flat side down,

upon top of the table, the two posts 4 pro jecting upwardly. A cover 19 of vulcanite is placed within the top of the case, and this cover has three holes drilled through it, one

central and one central at each end corre-' sponding to the upright posts of the positive electrode frame. The center holeis tapped out to secure a vulcanite funnel 20 which screws into said hole from the top to a shoulder and is screwed down close in copal varnish. The posts of the positive electrode frame pass up through the holes provided, and the cover is placed in position and pushed down until it rests against the shoulders on the posts of the positive electrode frame. This leaves a counter sunk space 21 all over the top of the cover, one-quarter of an inch deep. A nut '6 made of the alloy is placed on one of the posts 4 and a binding nut 6? of alloy is secured to the other posts 4, for the attachment of a leadin in wire. Thesaturated solution of sulfate 0 zinc may be poured into the case before the cover is ine the cells as to fluid height and pour inenough sulfate of zinc solution to make up the loss, or if there is no loss, but a gain, suck out with a syringe half a pint from each cell, and fill up with thesulfate of zinc solution. At the end of forty-eight hours all the red oxidbf lead should be converted into electrolytic per-oxid and a pound and half of metallic zinc will be precipitated from the; sulfate solution while sulfuric acid will manufactured in the cell, and leave a solution of acid one part to water five, and thus the amalgam negative electrode will be manufactured and theacid electrolyte produced. The battery is now formed and ready for discharge and work. It will not reach its full degree of efiiciency until it has been charged and discharged several times. The forming current above described is an entirely different matter from subsequent charging currents.

The battery as described, after full formation, will give one available mechanical horse-power of one thousand watts per hour or one kilowatt electric. So the whole fifty cells will give fifty horse power hours duty available. Seven hundred and forty-six watts per hour constitute an electrical horsepower, but this is not available for work because of losses on the line and inefliciency of motors. One thousand watts er hour are needed from the battery to re ize a horsepower hour work, and I provide for this workand duty. The batteryonce formed is capable of a very high rate of discharge and consequently capable of being charged at a correspondin high rate. I may have one horse-power or fifty hours, or two horse for twenty-five, and so on up to the maximum safe delivery which is ten horse-power for five hours. I may always charge at the maximum rate of elivery, or at the rated ten horse-power per hour for five hours. As the battery can'be discharged at the rate of ten thousand'watts per hour, it is evident that the discharging current can never be greater than eight-five amperes per hour. As the working voltage of a cell is two and thirty-seven one-hundredths of :1 volt, it follows lows that fifty cells connected in series will give a current of one hundred and eighteen and a half volts, which multiplied by eighty-five amperes, gives ten thousand, sev= enty-two and a half watts. The battery may be charged, after formation in five hours with a current of one hundred and sixty volts and seventy amperes, which would put in eleven thousand two hundred watts, twelve hundred watts less would result, and this constitutes the efficiency of the battery, which is, ninety per cent. There is no special difference in the electrical result, whether the positive electrode is formed within the cell as described, or whether it is formed outside the cell, and the rule of charge and discharge is the same in both' cases after formation has taken place.

The formation of the ositive electrode outside the cell consists in converting the red oxid of lead into electrolytic er-oxid before the positive element is place in the cell at all; thuswhen it is located, the cell is ready for duty at once without charging at all. Under these circumstances the zincmercury amalgam is placed in the bottom of the cell before the formed ositive electrode is located and the cell is filled with the sulfuric acid electrolyte, and not with a sulfate of zinc solution. In this way any number of positive electrodes maybe made up and kept in stock ready to put into cells at a moments notice. But such electrodes must be kept, after forming, submerged in water. It does no harm to leave the formed elec trode out .of the water for ten days or so,

but the longer it remainsdry the less efiicient it will be when submerged in the cell for duty and the first discharge will fall that much short of full cellular capacity. The full duty returns as the battery is worked and the positive electrode is not permanently injured by drying, unless the drying period is protracted, in which case the electrode might perform very little service until after a regular full charge was carried into it. To produce a regular electrolytic per-oxid of lead, it is necessary to treat the red oxid ;of lead in the electrode as if it were the element of a regular cell and a forming current of electricity is necessary, working through a fluid electrolyte and a negative electrode. I construct a number of forming cells, having no covers. They are made somethinglike those previously described so far as cases are concerned but have a different negative connection and do not use a fluid negative electrode or zinc or mercury. The cases are of the same height and width but are constructed three inches longer. The negative electrode employed is made of the metallic alloy and cast the desired shape, which is three-eighths of an inch thick, twelve inches, scant, wide and fifteen inches, scant, long, having a single upright post central at one end, the post'bei'ng half an inch square and extending one inch above the top of the case, a thread out upon it to receive a binding thumb screw to which the negative wire is attached. This alloy plate is cast with open square spaces same as the positive electrode previously described. I lay this plate upon a flat surface preferably of slate and prepare a paste made of fresh yellow oxid of lead or lit-barge, mixed with dilute sulfuric acid same as I prepared the red oxid of lead for the positive plate. I use no asbestos aper spread over the lower surface of the p ate and simply fill all the open spaces with the yellow lead paste-and let it dry twenty-four hours naturally: The plate is then placed in the bottom of the cell case and a vulcanite table like those described placed'upon it. The

positive red lead plate is put upon the. ta

ble and the cell case filled up with an electrolyte composed of one'fluid ounce of chemically pure sulfuric acid and nine fluid ounces of distilled water. The positive and negative connections now appear at the open top of the cell. Arrange fifty forming cells in this way, connect in series and put on a charging current of one hundred and forty volts and fifteen amperes and con-- tinue the charge for forty-eight hours. At

the end the positive elements will be formed,

I and all their red oxid of lead converted into electrolytic per-oxid. Remove the positive elements, wash thoroughly in cold and running water. S'ubmerge in cold water, and

they are ready at any time to go into the lead-zinc commercial battery.

By this process, we may'ship cells any distance, sending with each cell a vessel of the electrolyte holding the exact quantity desired, also a package containing the exact quantity of zinc, mercury amalgam; the cover, the table and a piece of parafiin wax, with printed instructions how to assemble. In this way a battery is put together and as soon as connected is ready for duty, no

charging or forming being required; In 1 other words, the battery is ready for its dis: charging function at once without any further ceremony. Under these circumstances, the zinc, mercury amalgam is poured in; the table is located; the positive electrode is seated upon the table; the electrolyte is poured in; the cover is applied and the countersunk space at top of cover is filled with melted paraifin wax; a marble or other closing device put in the funnel; the positive and negative wires connected and the battery is instantly ready for discharge duty. One of my zinc lead cells will show two and a half volts electro-motive force upon standing test for voltage, will discharge at a nearly uniform rate of two and thirtyseven one-hundredths volts and will react against the charging current with very nearly three volts or two and nine-tenths. This reactionary voltage is so great that in charging, the elect-ro-motive force of the charging current must always be greater than three volts per cell; for this reason I employ for charging a fifty cell battery, a current of one hundred and sixtyvolts and seventy amperes. The charging current may be higher in voltage, provided the am peres are reduced proportionately, for instance, a three hundred and twenty volt current may be used, and thirty-five amperes, the number of watts being the same in both cases. It takes the same length of time to charge in both cases for the reason that the same number of watts, enter the cell.

Having fully described my invention what I claim as new and desire to secure by Letters-Patent, is I 1. A storage battery comprising a container, an electrolyte and two electrodes, one of said electrodes being a fluid, and the other electrode comprising a frame containing active material, said frame being of a material which will not be decomposed by the electrolyte.

2. A storage battery comprising a container, an electrolyte and two electrodes, one of said electrodes comprising an alloy frame which will not be decomposed by the electro lyte, and active material carried by said frame, and the other electrode consisting of mercurial fluid.

3. A storage battery comprising a container, an electrolyte, a frame havin receptacles containing active material, said frame being an alloy of lead, metallic antimony and metallic bismuth, and constituting with the active material one electrode of'the battery, and a mercurial fluid constituting the other electrode of the battery. 7 l

4. An electrode for a storage battery consisting of an alloy of lead, metallic antimony and metallic bismuth made in the form of a frame having receptacles, and active material in said receptacles.

5. A storage battery comprising a container, a fluid electrode in said container, an acid electrolyte, and an electrode comprising an alloy frame which is not decomposable, and lead per-oxid carried by said frame.

6. A storage battery comprising a container, an acid electrolyte therein, an electrode comprising mercury and zinc in a liquid state, and an electrode comprising a.

framewhieh is not decomposable and lead per-oxid carried by said frame.

7. A storage battery comprising a container, an acid electrolyte therein, a perforated non-metallic table supported above the bottom of said container, a fluid electrode below said table, and an electrode supported over said table and comprising a frame which is not decomposable, and having receptacles containing active material.

8. A storage battery comprising a container, an acid electrolyte therein, a perforated table of non-conducting material supported above the bottom of the container, an electrode comprising mercury and zinc below said table, and an electrode supported over said table, said last-mentioned electrode comprising a perforated frame made of material which is not decomposable, and lead per-oxid contained in i the perforations of said frame.

9. A storage battery comprising a container, a conductor Within said container parallel with the lower portions of the walls thereof, means for connecting said conductor in an electric circuit, a fluid electrode in electrical contact with said conductor, a perforated table of non-conducting material, an electrode supported over said table and comprising a frame made of material which is not decomposable, and. having openings containing per-oxid of lead, means for connecting said electrode frame in an electric circuit, and an acid electrolyte.-

10. A storage battery comprising a container, an'acid electrolyte, a fluid electrode comprising mercury and zinc, a perforated table of insulated material supported above the bottom of the container, an electrode comprising a perforated frame of material which is not decomposable and containing lead per-oxid in its perforations, said electrode supported over the perforated table, an asbestos mat interposed between said electrode and the table, and means for including said electrodes in an electrical circuit.

11. A storage battery comprising a noncorrodible container, a cover therefor, a noncorrodible perforated table supported horizontally above the bottom of the container, an electrode frame composed of material which is not decomposable and having receptacles containing lead per-oxid, said electrode frame supported horizontally over the perforated table, posts connecting said elcctrode frame and cover, legs supporting the table, a fluid electrode below the table, and means for including the two electrodes in an electric circuit.

In testimony whereof, I have signed this specification in the presence of two subscribing witnesses.

WALTER MARSH JACKSON.

Witnesses A. G. JAoKsoN, J. GIBSON. 

